High-speed Double Flyer / Single Flyer Armature Winding MachineHDF-0160 / DF-0150 / DF-0150V
Model DF-0150/DF-0150V are developed by applying NITTOKU made original controller as well as the newest servomotors. In addition to the compact and simple mechanism of the machine, remarkably easy and flexible specification changes can be performed with NC 7 axes control. Minimized machine space and high cost performance due to compact machine base with mono block casting. Model HDF-0160 is developed by adding 4 NC axes to DF type winding machine and has been modified to 11 axes type. This model is recognized as high speed version (Winding & Hooking) of model DF-0150.
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|---|---|---|
| DF-0150 | HDF-0160 | DF-0150V |
Features
- Specification can be easily changed with 7 axes NC controller and parts for quick specification changeover. Especially when changing the workpiece type, the fine adjustment of the nipper cutter position and the positioning former are controlled by the NC controller. The NC controller also controls both formers open and close and the core index can be carried out with very small space (approx. 1 mm) to the core. So the nick to the former can be avoided and also the wire hooking can be performed by accurate positioning of the tongue guide.
- With the creation of the new mechanism of the nipper cutter and the wire gripper combination, any wire scrap does not occur. NC controller carries out the positioning to tongues of the commutator. So the lead wire length coming from the tongue can be cut as short as possible.
- By applying one block build up method, the accuracy of the machine is remarkably improved as well as we have reduced the total parts of the machine, so the chance that trouble occurs can be reduced to a minimum.
| Model | DF-0150 | DF-0150V | HDF-0160 |
|---|---|---|---|
| Applied core size | Outer diameter : ø20 mm - ø70 mm Stack height : 20 mm - 70 mm |
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| Shaft diameter | ø5 - ø18 mm | ||
| Shaft length | 100-240mm | ||
| Commutator outer diameter | ø10 - ø40 mm | ||
| Commutator height | 10 - 30 mm | ||
| No. of slots | Min. 5 slots | ||
| No. of segments | 1-3 times the no. of slots | ||
| Applicable wire gauge | ø0.1 - ø1.3 mm | ||
| Flyer rotation speed | Max. 3000 rpm | ||
| No. of control axes | 7 axes servomotor | 11 axes servomotor | |
| Power supply | AC200V±10% 3-phase 50/60 Hz | ||
| Power consumption | 5 kVA | 8 kVA | |
| Air supply | Min. 0.5 MPa Air consumption: 15 l/min. |
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| Machine dimensions | 1,600(W) x1,400(D) x1,600(H) mm |
1,200(W) x850(D) x1,800(H) mm |
1,600(W) x1,400(D) x1,600(H) mm |
| Machine weight | Approx. 1,000 kg | ||
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